Daihatsu Hi-Jet Pickup Truck Page 4

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Start of the control panel that will sit on the middle of the dash, basically made from MDF and glue. The fittings you can see are spiked captive nuts, the lower ones are for attaching the unit to the dash and the front ones for the rack mounting rail.

All components fitted and the MDF covered in grey stretchy vinyl. A bit of a tight squeeze, but everything I need is in there including a automatic starter cut out box that Ian kindly made me (Lower Left).
Completed control panel ready for mounting in to the HiJet. From the top and left to right:-
EGT Gauge, Fail to light cut out time relay, Oil Pressure Gauge, %RPM, Master Power, Starter, Igniter, Starting Fuel, Fuel Reset, Aux and Start and Stop Press Switch's.
All controls have a manual override/ test facility.
At this point I received an email form a sound effect company who had an interest in recording the Viper at various stages of running for a project that unfortunately I can not currently name. I was more than happy to oblige, Ian Bennett also came along and brought his Solar T62 as a secondary engine for them to record. Some pictures and stuff can be found here. A video can be found here.

Thanks to Derek at Alumacraft.co.uk for making me another fine fuel tank. The capacity is only 5 gallons, quite a small volume really, but at the end of the day I am trying to keep weight down, it should still give me a couple of minutes at idle and a good blast down what ever runway that we happen to be on.
 
As you can see its quite slim, only 4 inch's wide in fact, necessary to fit underneath the right hand side of the bodywork. The original insulation template can be seen to the right.
After the few starts I had whilst running the engine for the sound effects company, it became apparent that the battery's had a limited starting capacity and were only capable of maybe 3 to 4 starts before a recharge was needed. You have to bear in mind that each start could take up to 30 seconds, so that's a lot of electricity, but none the less I would like to have more starts per charge, so the battery's are being replaced with a genuine 24volt NiCad aircraft battery, courtesy of Paul & Ian.

 
Aircraft battery fitted in to new support frame and existing wiring modified. There were a few moments of concern as to whether the battery was too deep and might interfere with the HiJet's prop shaft, but even though its close, I think it will be ok.

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