The Volks Wagon Mk1 Caddy Pickup Truck - Page 2

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Time to lower the rear suspension, I have to say thanks you to Al form Hanwood Garage for the use of his workshop. As you can see from the picture, the axle is underneath the leaf springs, by moving the axle above the springs you can effectively and cheaply lower the back end of the pickup a substantial amount.

Rob and yours truly cutting the support lugs off that stop the axle twisting when the brakes are applied. Once cut off, you rotate the axle 180 degrees and drill a 15mm hole for the locating bolt to sit in, re-weld the lugs back on upside down and then simply bolt the axle back on.
This shows the axle with the supports now inverted and mounted on top of the leaf springs rather than underneath. We were lucky that all the bolts came undone without to much fuss. Time to get the alloy wheels ready for fitting.

That's the rear suspension height done, it will still probably drop another 20 to 40mm when the engine is mounted in the rear. The weather is still letting us down, oh well to be expected this time of year I suppose.

I have now sorted out how I am going to get the aluminium Load Liner made, its going to be with the help of the one and only Anthony Doorbar, inventor extraordinar. He helped me make these aluminium door liners in less than 30 minutes in his workshop!
I felt that covering the bank of the panels with gaffer tape would help stop road noise, rattling and also help with the metal to metal insulation when fixed in place. We decided it would look better if the panels were given a matt finish, so this was a job for an orbital sander. Finish looks great!

The panels have yet to be fitted properly, but this gives me an idea of what they will look like. I'm trying to get hold of some stainless steel self tapping allen key screws, wish me luck!

Side windows tinted to go with the on-going blue and silver theme. Pretty good but not the best job in the world.

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